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GD&T basics for the CQE exam

Geometric Dimensioning and Tolerancing (GD&T) is a symbolic language on engineering drawings that defines the allowable variation in form, size, orientation, location, and runout of a feature. It replaces vague “make it close” notes with exact tolerance zones that any inspector can verify the same way.

The five tolerance categories

CategorySymbolsControls
Form△ flatness   ◯ circularity   ⎯ cylindricity   ― straightnessShape of a single feature; no datum needed
Profile⋄ profile of a line   △ profile of a surfaceShape of a curve or surface; may or may not reference a datum
Orientation∥ parallelism   ⊥ perpendicularity   ∠ angularityAngle relationship to a datum; datum required
Location⊕ position   ◕ concentricity   ⸻ symmetryWhere a feature is relative to a datum; datum required
Runout↑ circular runout   ⇑ total runoutSurface variation during one rotation about a datum axis

Key concepts

Datums are theoretically perfect planes, axes, or points used as a reference framework. They are established from actual part surfaces (datum features) in a defined order (primary, secondary, tertiary) that constrains all six degrees of freedom.

MMC (Maximum Material Condition): the feature contains the most material—largest shaft, smallest hole. When the MMC modifier Ⓥ is applied to a tolerance, a feature gets bonus tolerance as it departs from MMC.

LMC (Least Material Condition): the feature contains the least material—smallest shaft, largest hole. The LMC modifier Ⓛ works in reverse.

Bonus tolerance example: a hole is specified ⌀20.0 ± 0.5 with a position tolerance of 0.3 at MMC (⌀19.5). If the hole is produced at ⌀20.3 (0.8 mm larger than MMC), the bonus is 0.8 and the total allowed position tolerance = 0.3 + 0.8 = 1.1 mm.

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