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Basic statistics for Green Belts

Statistics at the Green Belt level focuses on describing processes and detecting when they change. You need to understand measures of central tendency, variation, and the normal distribution well enough to calculate, interpret, and connect them to process capability and control charts.

Measures of central tendency

MeasureDefinitionUse when
Mean (x̅)Sum of all values ÷ n. Sensitive to outliers.Data is symmetric, no extreme outliers
MedianMiddle value when sorted. Resistant to outliers.Skewed data, ordinal data, outliers present
ModeMost frequent valueCategorical data; bimodal distributions

Measures of variation

MeasureFormula (sample)Practical meaning
Range (R)Max − MinSimple; used in X̅-R charts. Sensitive to outliers.
Variance (s²)Σ(x−x̅)² ÷ (n−1)Average squared deviation; not in original units
Standard deviation (s)√varianceTypical distance of values from the mean; same units as data
Worked example: Examplorphine fill weights
Five fill weights (mg): 248, 250, 251, 249, 252

Mean = (248+250+251+249+252) / 5 = 1250 / 5 = 250.0 mg Range = 252 - 248 = 4 mg Deviations from mean: -2, 0, +1, -1, +2 Squared deviations: 4, 0, 1, 1, 4 → sum = 10 Variance (s²) = 10 / (5-1) = 2.5 mg² Std dev (s) = √2.5 ≈ 1.58 mg

Normal distribution and the empirical rule

Many natural processes follow a normal (bell-shaped) distribution. If a process is normal and in control:

Interval% of data withinPractical use
Mean ± 1σ~68.3%Most of the common variation
Mean ± 2σ~95.4%Sometimes used as “warning” limits (not the standard 3σ control limit)
Mean ± 3σ~99.73%Standard control chart limits; 0.27% false alarm rate

Note: control chart limits at ±3σ are chosen to minimize false signals, not to cover 99.73% for its own sake.

Population vs. sample statistics

PopulationSample
Meanμ (mu)x̅ (x-bar)
Std devσ (sigma)s
Denominator for varianceNn−1 (Bessel’s correction)

In Six Sigma, processes are sampled — use s and x̅ for data you have collected. Use μ and σ when describing the theoretical process distribution or when process parameters are known.

Skewness and what it tells you

Common exam traps

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More: Data types · Process capability · MSA · Hypothesis testing · Control charts

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