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CQE formula sheet (free, printable)

The core formulas, organized by topic and written in plain English. To get a copy, print this page or download the PDF. Check your exam's current rules on which references you can bring in.

Descriptive statistics

Meanx̄ = Σx / n
Sample std devs = √[ Σ(x − x̄)² / (n − 1) ]
Variance of a sum (independent)σ²(X+Y) = σ²X + σ²Y
Standard error of the meanσx̄ = σ / √n
z-scorez = (x − μ) / σ
Coefficient of variationCV = s / x̄

Probability

Addition ruleP(A or B) = P(A) + P(B) − P(A and B)
Multiplication rule (independent)P(A and B) = P(A) × P(B)
BinomialP(x) = C(n,x) pˣ (1−p)ⁿ⁻ˣ ; mean np, variance np(1−p)
PoissonP(x) = e^(−λ) λˣ / x! ; mean = variance = λ
CombinationsC(n,r) = n! / [ r! (n−r)! ]

SPC: control limits

X̄–R chartX̄: x̿ ± A₂R̄ R: D₃R̄ to D₄R̄
σ estimate from rangesσ̂ = R̄ / d₂
Individuals–MR (n=2 moving range)X: x̄ ± 2.66 MR̄ MR: UCL = 3.267 MR̄
p chartp̄ ± 3√[ p̄(1−p̄) / n ]
np chartnp̄ ± 3√[ np̄(1−p̄) ]
c chartc̄ ± 3√c̄
u chartū ± 3√(ū / n)
RuleNegative lower limits are set to 0.

Control chart constants

nA₂d₂D₃D₄
21.8801.1280.0003.267
31.0231.6930.0002.574
40.7292.0590.0002.282
50.5772.3260.0002.114
60.4832.5340.0002.004
70.4192.7040.0761.924
80.3732.8470.1361.864
90.3372.9700.1841.816
100.3083.0780.2231.777

Process capability

Cp / Pp(USL − LSL) / 6σ (σ within for Cp, σ overall for Pp)
Cpk / Ppkmin(USL − x̄, x̄ − LSL) / 3σ
Cpm (Taguchi)(USL − LSL) / 6√[ σ² + (x̄ − T)² ]
Defect rate from zz = (limit − x̄) / σ → read the tail from the normal table
RuleUse only for a stable (in-control) process.

Measurement systems (MSA)

Total GRRσ²GRR = σ²repeatability + σ²reproducibility
Total variationσ²total = σ²GRR + σ²part
%GRR (study variation)100 × σGRR / σtotal
%GRR (tolerance)100 × 6σGRR / (USL − LSL)
Number of distinct categoriesndc = 1.41 × σpart / σGRR (target ≥ 5)
Biasbias = average measured − reference value

Acceptance sampling

Probability of acceptance (n, c)Pa = Σ from x=0 to c of C(n,x) pˣ(1−p)ⁿ⁻ˣ
AOQ (rectifying inspection, approx.)AOQ ≈ Pa × p
Producer's risk αP(reject | lot at AQL)
Consumer's risk βP(accept | lot at LTPD/RQL)

Reliability

Failure rate (constant)λ = failures / total operating time
MTBF / MTTFθ = 1 / λ
Exponential reliabilityR(t) = e^(−λt) (R(θ) = 0.368)
Series systemRsys = R₁ × R₂ × … × Rₙ
Parallel systemRsys = 1 − (1−R₁)(1−R₂)…(1−Rₙ)
AvailabilityA = MTBF / (MTBF + MTTR)
WeibullR(t) = e^[ −(t/η)^β ] β<1 infant, β≈1 random, β>1 wear-out

Design of experiments

Runs, full factorial2ᵏ (k factors, 2 levels)
Runs, fractional2^(k−p)
Main effectavg(response at +) − avg(response at −)
Coded coefficienteffect / 2
Resolution III / IV / Vmain effects aliased with 2FI / 2FI aliased with each other / main effects and 2FI all clear

Hypothesis tests and intervals

1-sample zz = (x̄ − μ₀) / (σ/√n)
1-sample tt = (x̄ − μ₀) / (s/√n), df = n − 1
2-sample t (Welch)t = (x̄₁ − x̄₂) / √(s₁²/n₁ + s₂²/n₂)
Paired tt = d̄ / (s_d/√n)
Chi-square, one varianceχ² = (n−1)s² / σ₀²
F, two variancesF = s₁² / s₂² (larger on top)
1-proportion zz = (p̂ − p₀) / √[ p₀(1−p₀)/n ]
Chi-square, countsχ² = Σ (O − E)² / E
CI for a meanx̄ ± t(α/2) × s/√n
Sample size for a meann = [ (z(α/2) + z(β)) σ / δ ]²
Errorsα = P(Type I) = reject true H₀; β = P(Type II); power = 1 − β

Regression and correlation

Slopeb = Σ(x−x̄)(y−ȳ) / Σ(x−x̄)²
Intercepta = ȳ − b x̄
Coefficient of determinationR² = 1 − SSE/SST

Quality costs and metrics

DPMOdefects × 1,000,000 / (units × opportunities)
First-pass yieldgood first time / units in
Rolled throughput yieldRTY = Y₁ × Y₂ × … × Yₙ
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